Completely New Cutters And Carbide Insert Shapes From Iscar To Better Maximize The Machining Method

Completely New Cutters And Carbide Insert Shapes From Iscar To Better Maximize The Machining Method

Iscar is announcing Penta 34 carbide inserts using a new PB chipformer. The PB chipformer features a single cavity with a positive rake, neutral shoulder angle, and a honed edge. It is actually a C-type chipformer using a different frontal edge.

The revolutionary chipformer was fashioned for machining soft materials. It is an incredible solution for parting bearing steel and other tremendously ductile materials. It can be used at low feed: 0.03 to 0.10 mm/rev.

The combination of the brand new chipformer and IC908 grade provides excellent chip breaking and tool life results. The Penta 34-PB is available in a 1.5 to 3.0 mm width range, made from the functional IC908 PVD coated grade. The new family extends the application range of Iscar's most efficient grooving and parting PENTA 34 carbide inserts. The Penta 34-PB, when stacked up against to a competitor's cutter, is a triumphant solution for machining any soft and ductile material.

Iscar's Upgrades for Parting

Iscar has developed a new family of reinforced Tang-Grip blades for the acclaimed TRAUB (TNL and TNK models) and INDEX (MS18C model) turn/mill machines. These blades, due to their reinforced construction, can be used in long overhang. Only the part of the blade required for penetration (cutting depth) has a reduced width. The remainder is thick, which provides enhanced rigidity and stiffness. These blades are an extraordinary solution for parting and grooving between the main and sub-spindle of turn/mill machines. The single-ended insert has a incredibly rigid clamping and therefore provides a very important advantage over any other system.

Further additions to Iscar's Grip family are Do-Grip carbide inserts made from the brand new Sumo Tec carbide grades: IC807 IC808 and IC830. The new Sumo Tec grades unquestionably lengthen insert life, due to the utmost advanced coating technology followed by a specialized surface treatment. This also provides enhanced tool life due to low surface stress and an evenly coated top surface. The even surface contributes to smooth uninterrupted chip flow, less generated heat and less friction. The new process promotes toughness and chipping resistance and thus diminishes friction and built-up edge. This in turn maximizes and prolongs tool life at increased machining conditions for all types of work piece materials. The new PVD process is composed of Iscar's AL-TEC coating technology, utilizing the unique surface treatment.

Iscar's Chip Splitting Inserts
Iscar's brand new HM90 APCR 220605-CS grooved carbide inserts put an end to chip jamming complications in rough milling of aluminum, where chips can pile up. They are a part of Iscar's growing Helialu HM90 line of inserts tailored particularly for aluminum milling. With 2 grooves pressed into every single polished cutting face, the inserts split aluminum chips into a manageable size for easy, reliable evacuation despite the application's characteristic high chip volume. The 22 mm inserts, each with two edges, are designed to optimize metal removal over the comprehensive range of aluminum roughing conditions, from high power/low speed to high power/high speed. They work especially well with Iscar's cutting edge HM90 EAL/FAL...22 aluminum rough milling cutters. Besides dependably clearing chips, the inserts conserve power and lessen chatter in long-overhang setups. The inserts feature a cavity on the bottom to be certain correct mounting in cutter chip pockets equipped with standard spring pins. For maximum chip control, Iscar recommends using the HM90 APCR chip-splitting insert only in cutters with an even number of flutes.

A Number Of Advancements In Carbide Inserts Thanks To Iscar Over The Last Decade
Iscar is announcing a brand new unique milling system that includes tangential, clamped, butterfly-shaped LNKX carbide inserts. The butterfly-shaped insert has meaningful advantages compared to the current flat, square shapes. The new geometry has more cutting edges, positive rake face, decreased cutting forces resulting in better performance.

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Iscar is introducing a new unique milling system with tangential, clamped, butterfly-shaped LNKX carbide inserts. The butterfly-shaped insert has significant advantages compared to the current flat, square shapes. The new geometry has more cutting edges, positive rake face, reduced cutting forces resulting in higher performance.

Completely New End Mills Coming From Iscar Can Amplify Productivity While Reducing Costs
Manufacturers and die & mold shops can banish chatter problems in numerous milling operations with Iscar's new Chatterfree end mills. The cutters' variable-pitch flute pattern eliminates harmonic vibration, the primary source of chatter. This enables faster cutting and finer finish in rough or finish slotting, shoulder milling and cavity milling.

The Newest In Carbide Endmill Architectures In A Extensive And Prospering Family From Iscar
Manufacturers and die & mold shops can eliminate chatter problems in many milling operations with Iscar's new Chatterfree endmills. The cutters' variable-pitch flute pattern eliminates harmonic vibration, the main source of chatter. This enables faster cutting and finer finish in rough or finish slotting, shoulder milling and cavity milling.

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